Description
MCC Thread Mills 60° carbide insert options for CR10
- MCC thread mill have optimum 6 flutes design for higher feed rate, the smallest insert dia. is 5mm.
- For external different threading pitch can be done by NC programing.
- Specialized on narrow space below 10mm by indexable insert.
- Patented Nine9 clamping system to provide high precision and accurate position. Fully ground insert geometry for burr free.
- Deburring and thread mills carbide inserts can fit on the same holder. Saving your tool inventory and cost, reduces carbon emission.
- Excellent threading surface finishing.
- NC2032: TiAlN coating provides longer tool life. For all kinds of steel from < HRC60, carbon steel, alloy steel and cast iron.
- XP9000: High positive geometry and sharp edge produces excellent surface finish. For non-ferrous material such as aluminum, brass, copper and soft material.
60° Parallel Thread
| Holder Size | Part No | Coating | ØD ±0.025 |
ØD1 | S ±0.025 |
L | Pitch range (mm) |
Pitch range (TPI) |
|---|---|---|---|---|---|---|---|---|
| CR10 | R06010-08510-32 | TiAlN | 8.5 | 6.9 | 3.60 | 0.10 | 1.0 – 1.5 | 24 – 18 |
| CR10 | R06010-08510-00 | Uncoated | 8.5 | 6.9 | 3.60 | 0.10 | 1.0 – 1.5 | 24 – 18 |
| CR10 | R06010-10010-32 | TiAlN | 10.0 | 6.9 | 3.60 | 0.10 | 1.0 – 2.0 | 24 – 13 |
| CR10 | R06010-10010-00 | Uncoated | 10.0 | 6.9 | 3.60 | 0.10 | 1.0 – 2.0 | 24 – 13 |
| CR10 | R06010-09020-32 | TiAlN | 9.0 | 6.8 | 3.60 | 0.20 | 7/16″-14UNC | |
| CR10 | R06010-09522-32 | TiAlN | 9.5 | 6.8 | 3.60 | 0.22 | 1/2″-13UNC | |
| CR10 | R06010-10024-32 | TiAlN | 10.0 | 6.8 | 3.60 | 0.24 | 9/16″-12UNC |
Cutting Data
| ISO Group | Workpiece Material | Cutting Speed, Vc (m/min) | Feed Rate (mm/tooth) | Insert Grade |
|---|---|---|---|---|
| P | Carbon steel | 40–120 | 0.002–0.013 | NC2032 |
| P | Alloy steel | 30–90 | 0.002–0.010 | NC2032 |
| M | Stainless steel | 30–80 | 0.002–0.010 | NC2032 |
| K | Cast iron | 40–100 | 0.002–0.010 | NC2032 |
| N | Non-ferrous metal | 60–200 | 0.002–0.013 | XP9000 |
| H | Hardened steel < HRC 50 | 20–60 | 0.002–0.008 | NC2032 |

Sample program of internal thread milling
| Workpiece: S45 | Workpiece: Carbon steel | Workpiece: Carbon s |
|---|---|---|
| Thread: M6xP1.0 Prebore: ø5 depth 9.5 mm Tool holder: 00-99626-CR05-06-045 Insert: R06005-05010-32 |
Thread: PT 1/4 Prebore: ø10.7 depth 15.5 mm Tool holder: 00-99626-CR10-08-069 Insert: R05510-09516-32 |
Thread: M8xP1.25 Prebore: ø6.8 depth 12.5 mm Tool holder: 00-99626-CR07-06-049 Insert: R06007-06810-32 |
| Cutting data: Vc= 80 m/min. fz= 0.004mm/tooth S= 5100 rpm F= 122.4mm/min. (feed rate of tool center)% <M6xP1.0> |
Cutting data: Vc= 100 m/min. fz= 0.007mm/tooth S= 3183 rpm F= 135 mm/min. (feed rate of tool center)(main program); |
Cutting data: Vc= 100 m/min. fz= 0.005mm/tooth S= 4680 rpm F= 140.4 mm/min. (feed rate of tool center)% Start at the bottom of the hole |
| G17 G21 G49 G80 T99 M06 S5093 M03 M08 (Thread Size: M 6 x 1.0) G90 G54 G00 X0.000 Y0.000 G43 H99 Z20.000 G01 Z-9.000 F611.2 G41 D99 X0.251 Y-0.251F122.2 G03 X0.500 Y0.000 J0.251 G03 I-0.500 Z-8.000 G03 I-0.500 Z-7.000 G03 I-0.500 Z-6.000 G03 I-0.500 Z-5.000 G03 I-0.500 Z-4.000 G03 I-0.500 Z-3.000 G03 I-0.500 Z-2.000 G03 I-0.500 Z-1.000 G03 I-0.500 Z0.000 G03 X0.251 Y0.251 I-0.251 G40 G01 X0.000 Y0.000 G00 Z20.000 M05 M09 G91 G28 Z0. G91 G28 Y0. M30 % |
G65P0419U54.X0.Y45.Z20.R0.T7.V100.F0.007Q15.D0.1; M05; M09; G91G28Z0.; G91G28Y0.; M30; (sub program); O0419; IF[#4120EQ#20]GOTO99; G17G21G40G80; N99; #101=13.157+#7; #102=9.5; #103=19.; #100=#101-#102; #104=10.; #105=[25.4/#103]; #106=3.1416/180; #107=[[#22]*1000]/[[#102]*3.1416]; #111=0.; #112=[#100/2]; #113=0.; #114=[#105*1.5]; #115=[#112+[[#105*[1/32]]*1.5]]; #112=#115; S#107M03; /M8; G90G#21G00X#24Y#25; G43Z#26H#4120; G90G00X[#112+#24]Y[#113+#25]Z[#114+#18] F[[#4119*#9]*6.]; N1000; #116=[#116+#104]; #119=[[[-#105]*[#116/360.]]+#114]; #120=[#112-[[#105*[1/32]]*[#116/360.]]]; #117=[[COS[[[#116*#106]/3.1416]*180.]]*#120]; #118=[[SIN[[[#116*#106]/3.1416]*180.]]*[-#120]]; G90G02X[#117+#24]Y[#118+#25]Z[#119+#18] R[#120]F[[#4119*#9]*6.]; IF[[ABS[#119]]GE#17]GOTO9000; GOTO1000; N9000; G90G01X#24Y#25; G90G01Z#18F1500.; G90G00Z#26; M09; M99; |
<M8xP1.25> G17 G21 G49 G80 T99 M06 S4681 M03 M08 (Thread Size: M 8 x 1.25) G90 G54 G00 X0.000 Y0.000 G43 H99 Z20.000 G01 Z-12.500 F702.2 G41 D99 X0.301 Y-0.301F140.4 G03 X0.600 Y0.000 J0.301 G03 I-0.600 Z-11.250 G03 I-0.600 Z-10.000 G03 I-0.600 Z-8.750 G03 I-0.600 Z-7.500 G03 I-0.600 Z-6.250 G03 I-0.600 Z-5.000 G03 I-0.600 Z-3.750 G03 I-0.600 Z-2.500 G03 I-0.600 Z-1.250 G03 I-0.600 Z0.000 G03 X0.301 Y0.301 I-0.301 G40 G01 X0.000 Y0.000 G00 Z20.000 M05 M09 G91 G28 Z0. G91 G28 Y0. M30 % |

